The hospitality sector in Dubai—encompassing hotels, restaurants, cafes, and catering operations—faces unique audit challenges due to high cash transaction volumes, complex revenue streams, perishable inventory, and specific Dubai Tourism and Commerce Marketing (DTCM) regulatory requirements.
Hotel Audit Specific Considerations
Raw Materials: Purchased inputs awaiting production
Work-In-Progress (WIP): Partially completed goods on production floor
Finished Goods: Completed products ready for sale
Each category requires different audit procedures and valuation methodologies.
Physical Inventory Count Audit
Raw Materials Count:
- Count items in warehouse (easier to count and identify)
- Verify quantities to supplier invoices and packing lists
- Check for obsolete or slow-moving materials
- Assess storage conditions (damaged goods should be written down)
WIP Count: Most challenging inventory category:
- Items in various stages of completion
- Difficult to identify and count accurately
- Requires production manager involvement
- Estimate percentage of completion for valuation
Best Practice: Minimize WIP at year-end by completing production runs before count date.
Finished Goods Count:
- Count completed items in warehouse
- Verify to production completion reports
- Check for damaged or defective units
- Assess obsolescence risk (old models, discontinued products)
Audit Observation: Auditors must attend year-end physical count to observe:
- Count procedures followed
- Items properly identified and tagged
- Count sheets completed accurately
- Count team competent and supervised
Inventory Valuation Audit
Raw Materials Valuation:
- Cost = Purchase price + customs duty + freight to warehouse
- Verify sample items to recent supplier invoices
- Check valuation method consistent (FIFO, weighted average)
- Assess lower of cost vs. net realizable value
WIP Valuation: Most complex valuation:
- Cost = Raw materials consumed + direct labor + manufacturing overhead × % completion
- Verify percentage completion reasonable (inspect production floor)
- Test overhead absorption rate calculation
- Verify labor cost allocation to WIP
Example WIP Calculation:
- Raw materials in WIP: AED 50,000
- Direct labor incurred: AED 20,000
- Overhead absorbed (50% of labor): AED 10,000
- Total WIP value: AED 80,000
Finished Goods Valuation:
- Cost = Total production cost / units produced
- Verify to standard cost cards (if standard costing used)
- Test overhead absorption
- Assess NRV if selling price declining
Cost Accounting Audit
Standard Costing Verification
Many manufacturers use standard costs for inventory valuation:
Standard Cost Components:
- Standard material cost per unit
- Standard labor hours × standard labor rate
- Standard overhead rate × standard labor hours
Audit Procedures:
- Obtain standard cost cards for major products
- Verify reasonableness of standards
- Test variance analysis (actual vs. standard)
- Assess whether standards need updating (if significantly different from actual)
Overhead Absorption Audit
Manufacturing overhead (factory rent, utilities, indirect labor, depreciation) must be absorbed into product cost:
Overhead Rate Calculation: Overhead Rate = Budgeted Overhead / Budgeted Activity (labor hours or machine hours)
Example:
- Budgeted annual overhead: AED 1,200,000
- Budgeted labor hours: 50,000 hours
- Overhead rate: AED 24 per labor hour
Audit Verification:
- Recalculate overhead rate
- Verify budgeted amounts reasonable
- Test overhead applied to production
- Check under/over-absorbed overhead treatment (adjust cost of goods sold)
Common Finding: Overhead under-absorbed due to lower production volume than budgeted; under-absorption not written off to COGS (understates expenses, overstates inventory).
Fixed Asset Audit for Manufacturing
Machinery & Equipment
Manufacturing companies typically have significant investment in production equipment:
Audit Procedures:
Physical Verification: Sample major equipment and verify existence and condition
Additions Testing: For new equipment purchased:
- Verify supplier invoice
- Confirm equipment received and installed
- Verify capitalization appropriate (not repairs/maintenance)
- Check all costs capitalized (equipment + freight + installation + testing)
Depreciation Testing:
- Verify useful life reasonable (typically 5-15 years for manufacturing equipment)
- Test depreciation calculation
- Assess impairment indicators (obsolete equipment, damaged equipment)
Repairs vs. Capital Expenditure
Common audit area: Distinguishing repairs (expense immediately) from capital improvements (capitalize):
Repairs (Expense): Routine maintenance, fixing breakdowns, replacing parts
Capital Expenditure (Capitalize): Equipment upgrades, capacity increases, extending useful life significantly
Audit Review: Sample maintenance expenses and assess whether any should have been capitalized (and vice versa).
Production Cycle Audit
Bill of Materials (BOM) Testing
BOM specifies raw materials required to produce one unit:
Audit Procedure:
- Obtain BOM for sample products
- Trace raw material quantities to production records
- Verify BOM updated for engineering changes
- Test raw material costing in BOM
Purpose: Verify raw materials issued to production match what should be required per BOM (excess usage indicates waste or theft).
Production Reporting
Key Production Documents:
- Production orders (authorization to manufacture)
- Material requisitions (raw materials issued from warehouse)
- Job/batch completion reports (production finished)
- Scrap/waste reports (materials wasted during production)
Audit Procedures:
- Trace sample production orders to completion
- Verify material requisitions match BOM requirements
- Test finished goods produced match production orders
- Assess scrap percentages reasonable (typically 2-5%)
Cost of Goods Sold Verification
For manufacturers, COGS calculation is complex:
COGS Formula: Opening Inventory + Purchases + Production Costs - Closing Inventory = COGS
Production Costs = Raw Materials Consumed + Direct Labor + Manufacturing Overhead
Audit Procedures:
- Verify opening inventory (prior year closing balance)
- Test purchases (sample supplier invoices)
- Verify direct labor from payroll records
- Test overhead absorption calculation
- Recalculate closing inventory
- Verify COGS calculation accurate
Waste and Scrap Accounting
Manufacturing processes generate waste and scrap requiring proper accounting:
Normal Waste: Expected waste (2-5% typical) built into standard costs
Abnormal Waste: Excess waste beyond normal (should be expensed separately, not included in inventory cost)
Scrap Sales: If scrap has value (metal scraps, recyclables):
- Record scrap inventory if material
- Recognize revenue when scrap sold
- Credit production cost or other income
Audit Procedures:
- Review scrap and waste reports
- Assess waste percentages reasonable
- Verify abnormal waste expensed not capitalized
- Test scrap sales recorded
Quality Control & Rejected Goods
Inspection Process: Manufacturers inspect goods during/after production:
- Goods passing inspection → finished goods inventory
- Goods failing inspection → rework or scrap
Audit Considerations:
- Verify rejected goods not included in finished goods inventory
- Assess rework costs reasonable
- Check provision for warranty claims (if products under warranty)
Customs and Import Duty Compliance
Manufacturers importing raw materials face customs requirements:
Audit Verification:
- Customs declarations for imports
- Import duties paid
- Duty amounts capitalized to raw material cost (not expensed)
- Temporary import/re-export procedures followed (if applicable)
Common Issue: Import duties expensed instead of capitalized to inventory cost (understates inventory, overstates expenses).
Labor Cost Audit
Manufacturing labor consists of:
Direct Labor: Workers directly involved in production (machine operators, assembly line workers)
Indirect Labor: Support staff (supervisors, maintenance, quality control)
Audit Procedures:
Direct Labor:
- Verify payroll costs
- Test time sheets and production allocation
- Verify direct labor capitalized to WIP/inventory
Indirect Labor:
- Verify included in manufacturing overhead
- Test allocation to products reasonable
Environmental and Safety Compliance
UAE manufacturers must comply with environmental and safety regulations:
Audit Considerations:
- Industrial license current and valid
- Civil Defense approvals obtained
- Environmental permits (if required)
- Waste disposal procedures compliant
- Safety equipment investments capitalized appropriately
Common Manufacturing Audit Findings
1. WIP Overvalued: Percentage of completion overstated; WIP should be nearly finished but includes early-stage production
2. Overhead Under-Absorption Not Adjusted: Lower production volume causes under-absorbed overhead; not written off to COGS
3. Obsolete Inventory Not Written Down: Old raw materials or discontinued finished goods carried at full cost; should be written down to NRV
4. Scrap Revenue Not Recorded: Scrap metal or recyclables sold but revenue not recorded
5. Repairs Capitalized: Routine repairs incorrectly capitalized as fixed assets
6. Import Duties Expensed: Customs duties expensed instead of added to raw material cost
Preparing for Manufacturing Audit
Production Data: Provide production reports, BOM, standard cost cards, scrap reports
Inventory Records: Maintain perpetual inventory system; provide year-end count sheets
Fixed Asset Register: Complete register with acquisition dates, costs, depreciation rates
Cost Accounting: Document overhead rate calculation, variance analysis, and cost allocation methods
Physical Count: Schedule year-end inventory count during low production period if possible; minimize WIP at count date
Conclusion
Manufacturing audits require deep understanding of production processes, cost accounting, inventory valuation for multiple categories, fixed asset accounting for complex equipment, and manufacturing-specific regulatory compliance. The combination of three inventory categories, overhead allocation, and WIP valuation makes manufacturing audits among the most technically challenging.
As Ministry-approved auditors with extensive experience auditing UAE manufacturing companies across food production, metal fabrication, electronics assembly, and industrial equipment manufacturing, Farahat & Co provides specialized audit services covering inventory management, cost accounting verification, fixed asset validation, and regulatory compliance, ensuring comprehensive audits tailored to manufacturing operations' unique requirements.
Related Resources
- Manufacturing Industry Audit Services - Specialized manufacturing auditors
- External Audit Services - Statutory audit services
- Top 10 Audit Firms in Dubai - Find industry-specialized auditors
Important Disclaimer
The information provided in this article reflects the regulatory environment as of 2026. Laws and regulations in the UAE are subject to change. This content is for general information only and does not constitute professional legal or financial advice. We recommend consulting with a qualified auditor or legal advisor for your specific situation.
Continue Reading
Explore more insights and guides from our team.
